Upcycling Solutions

Upcycling Solutions

Opportunity Discovery

Tell our consultants which organic matter could you utilise better, and we find a way to increase their value!

Some keywords: 3D printed cuisine, snack-on-the-go, packaging, protein, etc.

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We will supply the appropriate machines for Your new operations

See the excerpt of our portfolio:

Choose model based on /cycle capacity, design and electricity need:

Model EF 260
Extraction capacity 25 KG
Energy Consumption 1.5 KW/h
Drawer loading volume 90 liters
Surface 2.38 m2
Surface tray 850 mm x 350 mm
Compartments Optional from 1 to 12
Tray material Anodized aluminum or stainless steel
Cooling capacity 1.5 KW
Heating capacity Up to 400 Watt/drawer
Current load Max 6.5 KW
Condensation temperature -40 C
Maximum vacuum 50 mTorr
Time to max. vacuum 20 minutes
Pump Refurbished Edwards RV12 or stronger
Evacuate Electromagnetic
Door closing mechanism Mechanical
De-icing Electric
De-icing time 20 minutes
Monitor 10″ HD color touchscreen
Control system SIEMENS simatic
Connectivity Ethernet
Door 40 mm acrylic
Vacuum chamber material Extruded aluminum 7mm
Total weight 310 KG
Electricity EU Version 3 x 16A 230V (according to needs)
Electricity US Version 3 x 16A 230V (according to needs)
Size 130cm x 89cm x 125cm
Vacuum chamber surface Hard anodized 25
Front panel Powder-coated

QUALITY

The machine uses industrial vacuum technology and has an extruded 7 mm thick vacuum tube. The shutter bodies are available in anodized aluminum or stainless steel. The device is manufactured in Vienna.

SERVICE

We supply and support customers throughout Europe. The machine is equipped with remote maintenance. Spare parts are always available. We also have a service center in the US which serves our US customers.

MODULARITY

This model has a modular design and can be operated with 1 – 12 compartments, which can be individually mounted and controlled. The devices themselves are stackable and can be operated as a cluster. Additional options regarding the surface finish are also available.

We rely on Siemens Simatic as a PLC. Our software is easy to use and allows flexible programming of the drying process, every parameter can be adjusted. Drying can be done in up to 10 cycles and reported statistics give you insight into the effectiveness of the drying process to optimize your end result.

Model EF 440
Extraction capacity 60 KG
Energy Consumption 2.3 KW/h
Drawer loading volume 170 liters
Surface 3.8 m2
Surface tray 600 mm x 400 mm (Euro Standard)
Compartments Optional from 1 to 12
Tray material Anodized aluminum or stainless steel
Cooling capacity 3 kW
Heating capacity Up to 400 watt/drawer
Current load Max 9 kW
Condensation temperature -40 C
Maximum vacuum 50 mTorr
Time to max. vacuum 20 minutes
Pump Refurbished Edwards RV18 or stronger
Evacuate Electromagnetic
Door closing mechanism Mechanical
De-icing Electric
De-icing time 20 minutes
Monitor 10″ HD color touchscreen
Control system SIEMENS simatic
Connectivity Ethernet
Door 40 mm acrylic
Vacuum chamber material Extruded aluminum 7mm
Total weight 430 KG
Electricity EU Version 3 x 16A 230V
Electricity US Version 3 x 16A 230V
Size 140 cm x 89 cm x 130 cm
Vacuum chamber surface Hard anodized 25
Front panel Powder-coated

QUALITY

The machine uses industrial vacuum technology and has an extruded 7 mm thick vacuum tube. The shutter bodies are available in anodized aluminum or stainless steel. The device is manufactured in Vienna.

SERVICE

We supply and support customers throughout Europe. The machine is equipped with remote maintenance. Spare parts are always available. We also have a service center in the US which serves our US customers.

MODULARITY

This model has a modular design and can be operated with 1 – 12 compartments, which can be individually mounted and controlled. The devices themselves are stackable and can be operated as a cluster. Additional options regarding the surface finish are also available.

We rely on Siemens Simatic as a PLC. Our software is easy to use and allows flexible programming of the drying process, every parameter can be adjusted. Drying can be done in up to 10 cycles and reported statistics give you insight into the effectiveness of the drying process to optimize your end result.

Model EF 770
Extraction capacity 150 KG
Energy Consumption under measurement
Drawer loading volume 530 liters
Surface 11,5 m2
Surface tray 600 mm x 400 mm (EURO Standard)
Compartments 48
Tray material Anodized aluminum or stainless steel
Cooling capacity 11 kW
Heating capacity 200 Watt/drawer
Current load Max 20 kW
Condensation temperature -45 C
Maximum vacuum 30 mTorr
Time to max. vacuum Min. 15 minutes
Pump Edwards Drystar 80
Evacuate Electromagnetic
Door closing mechanism Mechanical
De-icing Hot Gas Bypass + electric
De-icing time 20 minutes
Monitor 10″ HD color touchscreen
Control system SIEMENS simatic
Connectivity Ethernet/Wifi
Door Special steel sliding /Wave patent
Vacuum chamber material Acrylic glass 30mm
Total weight 3500 KG
Electricity EU Version 3 x 16A 230V
Electricity US Version 3 x 20A 110V
Size 5500 x 1800 x 1100 mm
Shock froster 48 drawers

QUALITY

The machine uses industrial vacuum technology. It only uses top branded material such as a Blitzer compressor, Siemens controller, Leantech rails, Edwards pumps and more. The device is manufactured in Vienna.

SERVICE

We supply and support customers throughout Europe. The machine is equipped with remote maintenance. Spare parts are always available. We also have a service center in the US that serves our US customers.

PRODUCTIVITY

This machine features a completely new design and approach to freeze drying. The drawers can be accessed from the side. The lower part of the machine is a schockfroster. You can quickly load from the schockfroster to the machine without losing valuable time. Defrosting is faster and cleaner compared to any other machine and the ice is reused to save energy on the next batch.

This model uses a sliding transparent vacuum chamber to make a way to collect the ice and to make use of it for the next batch of production, reducing energy usage up to 40%.

Model EF 990
Extraction capacity 250 KG
Energy Consumption under measurement
Drawer loading volume 800 liters
Surface 17,3 m2
Surface tray 600 mm x 400 mm (EURO Standard)
Compartments 72
Tray material Anodized aluminum or stainless steel
Cooling capacity 11 kW
Heating capacity 200 watt/drawer
Current load Max 25 kW
Condensation temperature -45 C
Maximum vacuum 30 mTorr
Time to max. vacuum Min. 15 minutes
Pump Edwards Drystar 80
Evacuate Electromagnetic
Door closing mechanism Mechanical
De-icing Hot Gas Bypass + electric
De-icing time 20 minutes
Monitor 10″ HD color touchscreen
Control system SIEMENS simatic
Connectivity Ethernet/Wifi
Door Special steel sliding /Wave patent
Vacuum chamber material Acrylic glass 30mm
Total weight 4800 KG
Electricity EU Version 3 x 16A 230V
Electricity US Version 3 x 20A 110V
Size 7500 x 1800 x 1100 mm
Shock froster 72 drawers

QUALITY

The machine uses industrial vacuum technology. It only uses top branded material such as a Blitzer compressor, Siemens controller, Leantech rails, Edwards pumps and more. The device is manufactured in Vienna.

SERVICE

We supply and support customers throughout Europe. The machine is equipped with remote maintenance. Spare parts are always available. We also have a service center in the US that serves our US customers.

PRODUCTIVITY

This machine features a completely new design and approach to freeze drying. The drawers can be accessed from the side. The lower part of the machine is a schockfroster. You can quickly load from the schockfroster to the machine without losing valuable time. Defrosting is faster and cleaner compared to any other machine and the ice is reused to save energy on the next batch.

This model uses a sliding transparent vacuum chamber to make a way to collect the ice and to make use of it for the next batch of production, reducing energy usage up to 40%.

Benefits of the industrial-scale FD500

Scalability:

Optimised flow, pressure and heat input secure a smooth up-scaling from FD30 pilot size to FD500 full scale

Reduced utility investment and maintenance:

For e.g. the heating for sublimation is done by electric heating elements, eliminating the need for a water or silicone heating system

Improved product integrity:

The risk of contamination by leaking water or silicone oil is eliminated using electrical heating elements for sublimation

Improved cleanability:

An isolated external condenser chamber combined with a state-of-the-art general hygienic design, means that the cleanability of the freeze dryer is very high

Skid-mounted:

The freeze dryer is delivered as a skid-mounted assembly in a standard container – tested and ready for installation. This minimises the need for on-site fabrication and reduces the erection time

 

The FD500 offers the highest hygienic standard in the industry and its flexibility enables it to be used in many setups and applications. The FD500 dryer is a plug-and-play freeze dryer that can optionally be delivered with CIP spray nozzles installed for full coverage of CIP- liquid.

FD500 is a hygienic bulk freeze dryer with an external condenser that can be isolated from the drying chamber. Heating for sublimation is supplied by electrical heating elements securing a uniform temperature gradient across the entire tray surface area. This construction offers the highest level of hygienic design and eliminates the risk of silicone oil and heating water leakages within the chamber as well as reduced maintenance costs.

The design is optimised for upscaling and easy maintenance. The FD500 dryer features CIP spray nozzles which are installed for full coverage of the CIP liquid. It is manufactured from stainless steel, and all surfaces wetted by CIP-liquid are documented with either 3.1, FDA and/or FCM certificate.

Each module is designed for a complete assembly and function test in the SD Freeze Drying factory and will be shipped in a 20’ container ready for installation – plug-and-play.

Number of trays 48
Input/feed capacity ~ 1.100 kg / ~ 2.425 lbs
Cooling coil capacity +750 kg / + 1.655 lbs H2O
Maximum sublimation capacity 80 kg / 176 lbs H2O/hour
Unit dimensions, W x D x H 2,2 x 7,2 x 2,5 m/ 7,2 x 23,6 x 8,2 ft

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Essence Food Freeze Dryer Machines offer a cloud based solution allowing you to:

Virtually record and report on the usage of each machine by

  • facility unit
  • time range

Control

  • quantity of product load,
  • CO2e emissions saved
  • water saved/extracted

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